Farming with robots: New machines are soft on delicate fruit
SALINAS, Calif. -- On a windy morning in California's Salinas Valley, a tractor pulled a wheeled, metal contraption over rows of budding iceberg lettuce plants. Engineers from Silicon Valley tinkered with the software on a laptop to ensure the machine was eliminating the right leafy buds.
The engineers were testing the Lettuce Bot, a machine that can "thin" a field of lettuce in the time it takes 20 workers to do the job by hand.
The thinner is part of a new generation of machines that target the last frontier of agricultural mechanization -- fruits and vegetables destined for the fresh market, not processing, which have thus far resisted mechanization because they're sensitive to bruising.
Researchers are now designing robots for these most delicate crops by integrating advanced sensors, powerful computing, electronics, computer vision, robotic hardware and algorithms, as well as networking and high precision GPS localization technologies. Most ag robots won't be commercially available for at least a few years.
In this region known as America's Salad Bowl, where for a century fruits and vegetables have been planted, thinned and harvested by an army of migrant workers, the machines could prove revolutionary.
Many sectors in U.S. agriculture have relied on machines for decades and even the harvesting of fruits and vegetables meant for processing has slowly been mechanized. But nationwide, the vast majority of fresh-market fruit is still harvested by hand.
In recent years, as the labor supply has tightened and competition from abroad has increased, growers have sought out machines to reduce labor costs and supplement the nation's unstable agricultural workforce. The federal government, venture capital companies and commodity boards have stepped up with funding.
But farmworker advocates say mechanization would lead to workers losing jobs, growers using more pesticides and the food supply becoming less safe.
On the Salinas Valley farm, entrepreneurs with Mountain View-based startup Blue River Technology are trying to show that the Lettuce Bot can not only replace two dozen workers, but also improve production.
"Using Lettuce Bot can produce more lettuce plants than doing it any other way," said Jorge Heraud, the company's co-founder and CEO.
After a lettuce field is planted, growers typically hire a crew of farmworkers who use hoes to remove excess plants to give space for others to grow into full lettuce heads.
The Lettuce Bot uses video cameras and visual-recognition software to identify which lettuce plants to eliminate with a squirt of concentrated fertilizer that kills the unwanted buds while enriching the soil.
Blue River, which has raised more than $3 million in venture capital, also plans to develop machines to automate weeding -- and eventually harvesting -- using many of the same technologies.
Another company, San Diego-based Vision Robotics, is developing a similar lettuce thinner as well as a pruner for wine grapes. The pruner uses robotic arms and cameras to photograph and create a computerized model of the vines, figure out the canes' orientation and the location of buds -- all to decide which canes to cut down.
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